Uncovering the Unseen: How Plastic Components Drive Innovation in Automotive Design
ケイテック
PLASTIC, METAL, CASTING, SECONDARY PROCESS, EMS, PRECISION PLASTIC MOLD MAKER 精密金型メーカー 模具制造商
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Automotive Molds
Automotive Mold Fabrication Partnership.
We have partnered with a prominent automotive mold making company in Malaysia to manufacture and export quality automotive molds.
Together we provided our services to more than 100 customers both in Malaysia and worldwide in the industries of Automotive, Home / Office Appliances, Electronics, Packaging (Caps & Closure), Payment System and Oil & Gas.
In the past 10 years, our partner in Malaysia have successfully delivered moulds for Mercedes, VW, AUDI, FORD, Nissan, Jeep, Chrysler, Mini Cooper, BMW, Honda, Volvo, Tesla, Porsche, Lamborghini, etc for the European & North American Automotive market.
We also support both local and overseas Business & Project Management, Product & Mold Design, Assy Line & Automation Design & Manufacture.
R&D, Product & Mold Design, Plastic Product Development - Plastic Injection
Mould Fabrication - Plastic Injection & Production - Sub-Assembly (50 – 1,600 Ton Injection Machine Tonnage)
In the last 2 years, we did build some Vertical Injection Mould for Connectors as well as some Tools implemented 3D Metal Printing sub-inserts for better cooling.
Our Malaysian Partners Customers
Automotive Lighting – Russia, Mexico (Juarez, Toluca), USA (Pulaski), Poland, Spain
Valeo (Only for Climate Control System Division) – Puebla & Germany (Bad Rodach)
SMP Automotive (Germany), Petz Industries (Germany), ADS (Hungary), Dr. Schneider (Kronach, Germany), Knippling (Germany), BHTC (Lippstadt, Germany), Federal Mogul (Mexico / US), Ichikoh (Batam & Malaysia), Loewe Opta (Germany), Quaser (Italy), and of course few Plastic Injection Companies in Malaysia and many others globally.
Contact us for further details on automotive mold manufacturing.
TYPE OF MOULDS MANUFACTURED
• 2 PLATES MOULD
• 3 PLATES MOULD
• DOUBLE INJECTION MOULD (2K) –
SELECTED DESIGN
• VERTICAL & HORIZONTAL INJECTION
• INSERT MOLDING
• OVERMOULD
• HIGH GLOSS POLISHING / CHROME PARTS
• REFLECTORS / LENS PARTS (R>0.3)
• MOTORIZED INJECTION
• TPE / TPU / PU MOULD
MOULD WITH :
• MECHANICAL SLIDES ACTION
• HYDRAULIC SLIDES
• LIFTER ACTION ON SLIDER
• LIFTER ACTION (UP-WAY SLIDE)
• STRIPPER EJECTION
• DOUBLE EJECTION
• RETRACT CORE / CAVITY
• HOT RUNNER – OPEN / VALVE / SEQUENTIAL
(HRS, SYNVENTIVE, MOLD MASTER, YUDO, INCOE, PSG)
• HEATED MOLD
• BACK INJECTION MOULD
• INTERCHANGEABLE CORE / CAVITY
Download our "Machine list and Sample Mold Built"
The Prominent Plastic Injections Mould Fabrication Company in Malaysia
Sanichi Group Introduction
Sanichi Precision Mould Sdn Bhd
Sanichi Technology Berhad (661826-K) having subsidiary of Sanichi Precision Mould Sdn Bhd, Asia Pinnacle Sdn Bhd and Sanichi Mould (Thai) Co. Ltd are the prominent manufacturer of precision plastic injection mould. Our expertise and experience spans over the years have enable us to be one of the leaders in the industry. Our culture, concept and perception are driven by the ever-changing needs of our customers as well as the dynamic market environment.
We have since then we have ventured into various other manufacturing service from plastic mold & manufacturing to metal manufacturing, PCB/PCBA, Electronic Assembly & etc within our partnering companies namely PNEPCB, BSL, dMac Technology, Protev and Keiteq.
Our Mission
Become the best partner of choices to our customers and suppliers
Forging a partnership that will offer the broad range of innovation and value added services to our customers.
Corporate Mission
Our mission is to become the best partner of choices to our customers and suppliers. To achieve this, we will continue to invest in the state of the art technology and advance facilities for maintaining our competitive advantage.
Our Vision
Meet and exceed our customers expectations
Our Achievements
DMS & UKAS
Certified ISO 9001:2000 Mould Fabrication Company
SMI ICT Adoption Award
Top Enterprise 50 Award
Summit Award
Competitive Advantage
New Product
Continuous R&D to improve and build new advance moulds.
Strong focus on Research and Development.
Technical collaboration with customer’s, R&D Team & know how.
Technology enhancement with customer’s stringent requirement.
New Markets
Increase and expand market share in Malaysia, Thailand, Vietnam, Indonesia, Singapore, Europe, U.S, Japan, and Middle East.
Introduce our capability and capacity to the untapped industrial sector and market segment.
Value Chain
Provide one-stop-station to customer.
Be involved from planning and design of new product development to D.F.M.
Further strengthen client relationship.
Value added solution to customer to satisfaction.
Geographic Expansion
Geographic Expansion where our quality sophisticated moulds are exported to these developed and developing countries.
In the past 10 years, we have successfully delivered for the European, North American, Russia and other Asian Automotive market.
Capabilities and Recent Achievement
We are a one stop manufacturing centre from R&D, Product Design & Development, Mechanical & Electronic Assembly, Plastic Injection & Stamping Mold Fabrication, Mold Trial Out & Plastic Injection, Progressive Stamping, Metal Stamping, Punching, Bending, Forging, Roll Forming, Welding, etc.
We also support both local and overseas Business & Project Management, Product & Mold Design, Assy Line & Automation Design & Manufacture, R&D, Product & Mold Design, Plastic Product Development - Plastic Injection
Mould Fabrication - Plastic Injection & Production - Sub-Assembly
(50 – 1,600 Ton Injection Machine Tonnage)
Together we provided our services to more than 100 customers both in Malaysia and worldwide in the industries of Automotive, Home / Office Appliances, Electronics, Packaging (Caps & Closure), Payment System and Oil & Gas.
In the past 10 years, we have successfully delivered moulds for Mercedes, VW, AUDI, FORD, Nissan, Jeep, Chrysler, Mini Cooper, BMW, Honda, Volvo, Tesla, Porsche, Lamborghini, etc for the European & North American Automotive market.
We have also actively provided our services to Home / Office Electronics Industries for more than 20 years already and some of them are international brands such as Sharp, Dyson, Panasonic, Electrolux, Seiko, Hitachi, Daikin, Toshiba, Grohe and many more.
In the last 2 years, we did build some Vertical Injection Mould for Connectors as well as some Tools implemented 3D Metal Printing sub-inserts for better cooling. (Both we cannot show photo due to NDA)
Customers
Automotive Lighting – Russia, Mexico (Juarez, Toluca), USA (Pulaski), Poland, Spain
Valeo (Only for Climate Control System Division) – Puebla & Germany (Bad Rodach)
SMP Automotive (Germany), Petz Industries (Germany), ADS (Hungary), Dr. Schneider (Kronach, Germany), Knippling (Germany), BHTC (Lippstadt, Germany), Federal Mogul (Mexico / US), Ichikoh (Batam & Malaysia), Loewe Opta (Germany), Quaser (Italy), and of course few Plastic Injection Companies in Malaysia and many others globally.
The Proprietary APIM Products
We are capable in manufactures in various of APIM Products.
Here is some Major Industries that require our expertise and specialisation ranges.
– Audio / Video / Visual – Domestic Appliance – Automobile – Industrial Electrical – Computer Peripheral – Telecommunication
Advanced Plastic Injection Mould (APIM)
For advanced customized parts
High level of precision
Innovative features
The only major APIM manufacturer in Malaysia
Conventional Plastic Injection Mould (CPIM)
Traditional concepts & technology
Traditional concepts & technology
Commonly used in conventional plastic parts
Machineries & Equipments
We have been consistently upgrading our equipments and machineries in order to keep abreast with the modern advance technolory to maintain our competitive advantage.
Committed and delegated designers, programmers, engineers and tool makers with an average experience of 10 years.
Capability of producing mould weight up to 35 ton and 3500 ton palstic injection machine.
Every mould that crafted by us are quality masterpiece. Our human resource expertise and machine technology, enable us to craft mould with quality assured.
BERYLLIUM COPPER / MOLDMAX / AMCOLOY
ELECTRODE FORMING
NICKEL FORMING
MOLD MASTER HOT RUNNER
YUDO HOT RUNNER
DME COMPONENTS
HASCO COMPONENTS
STRACK COMPONENTS
Large Scale Machineries
LARGE SCALE MACHINERIES FOR MOULDS THAT WEIGHTS UP TO 35 TONS
– Double Column CNC Milling Machine X:3000 Y:2600 Z:1850
– CNC EDM Machine (Double Head) X:4100 Y:1700 Z:800
– Spotting Press Machine (Mould Fitting Machine) 50Tons X:3000 Y:2000 H:2500
– Hydraulic Mould Reversing Machine 180° ~ 50Tons
– CNC Gun Drilling Machine X:3000 Y:1500 Z:2000
– Surface Grinders X:1500 Y:700
Automotive Parts
We are capable in delivering Automative Parts for Vehicles. With our Mechinaries & Advanced Software, we create quality product efficiently.
Panel Door Trim
Door Pocket
Arm Rest
Splash Shield
Fan Blade
Belt Cover
Pillar Trim
Compartment Cover
Under Seat Tray
Air Filter Cover
Bumper
Under Cover Shield
Instrumental Panel
Console
Product Range
We deliver a wide range of solution in Precision Plastic Injection Mould. With our advance facilities, we can maintain our competitive advantages.
– Because Customer are Unique; We must flexible.
Cosmetic Parts
DVD Player
Hi-Fi System
LCD & Plasma TV
Printer
Refrigerator
Vacuum Cleaner
Washing Machine
Air-Conditional
Hand Phone & Keypad
Fax Machine
Power Tools
Medical Equipment
Others E&E products
Mechanical Parts
Mechanical Base / Frame
Pulley Motor
Disc Table / Base
Clamper / Catcher / Holder
Gear / Flywhell / Bearing
Hook / Level / Arm
Worm Gear / Wheel / Helical Gear
Feed Roller
IC Tray
Insert Moulding
Research & Development Software
Our production are expertly designed and fabricated with the aid of sophisticated software and advanced equipment to enhance cost effectiveness, efficiency and quality.
UNIGRAPHIC (U.G.) C.A.D VERSION N.X.5
UNIGRAPHIC (U.G.) C.A.M VERSION N.X.5
MOLDFLOW PLASTIC ADVISER / MOLD ADVISER 7.3
2-D : DWG, DXF
3-D : UG PRT, STEP, PARASOLID, IGES, PRO
Material
Be assured with our quality, steel materials that we apply for the fabrication with high quality in precision plastic injection mould.
ASSAB 8407 HRC
ASSAB 718 HIGH HARD
ASSAB STAVAX HRC
DAIDO S-STAR HRC
DAIDO SKD 61 HRC
NAK 80
We source materials, components and requirements use for wider range of specification.
BERYLLIUM COPPER / MOLDMAX / AMCOLOY
ELECTRODE FORMING
NICKEL FORMING
MOLD MASTER HOT RUNNER
YUDO HOT RUNNER
DME COMPONENTS
HASCO COMPONENTS
STRACK COMPONENTS
Quality Assurance Equipments
Total quality satisfaction is our commitment to our customers. Our company has invested considerable extensive capital on the innovative advanced equipments to ensure the degree of accuracy and consistency. Hence bringing the deviation to the minimum.
Latest technology assist on checking and measuring on controlling our quality to meet stringent customers’ requirements.
Sophisticated equipment that command every micron of measurement to precise inspection and information required in Precision Engineering.
– 3D CNC CMM – Smart Scope
– 3D CNC CMM plus Scope (size: 2000x900x800)
– Profile Projector
– Osaka Seimitsu Gear Tester (JIGMA 1 / AGMA 11)
– Digital Height Gauge
– Digital Caliper
– Pin Gauge, Thread Gauge
– Digital Micro-Meter
Parallel to this, we are committed and determined to expand the spectrum of our service to meet the continuously evolving needs of our customers. We must adapt to the environment and be customer & market focus. These begin from enquiry, design development, discussion to evaluation that we hoped to integrate with our valued customers to be part of their Supply Chain Management.
We believe that our competitive pricing strategy, machine/ human capacity & capabilities, quality and engineering services with reliable product delivery would be able to achieve your company’s project goals and expectations, as you can refer to our proven clientele profiles. Our latest group involves wide range of companies with various design and manufacturing capabilities.
Contact us for further details and RFQ.
PLASTIC MOLDING & BLOW MOLD, R&D, PROTOTYPE MOLD (SOFT TOOL, ALUMINIUM MOLD, SILICON MOLD& PLASTIC MOLD), DIE-CASTING, METAL STAMPING, MOLD DESIGN, MOLD BASE, MOLD FABRICATION AND MOLD TESTING
ELECTROFORMING/NICKEL INSERT, ผลิตแม่พิมพ์พลาสติก ฉีดพลาสติก
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TYPE OF MOULDS MANUFACTURED
• 2 PLATES MOULD
• 3 PLATES MOULD
• DOUBLE INJECTION MOULD (2K) –
SELECTED DESIGN
• VERTICAL & HORIZONTAL INJECTION
• INSERT MOLDING
• OVERMOULD
• HIGH GLOSS POLISHING / CHROME PARTS
• REFLECTORS / LENS PARTS (R>0.3)
• MOTORIZED INJECTION
• TPE / TPU / PU MOULD
Project Name
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