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Automotive Molds

Automotive Mold Fabrication Partnership.

 

We have partnered with a prominent automotive mold making company in Malaysia to manufacture and export quality automotive molds. 

Together we provided our services to more than 100 customers both in Malaysia and worldwide in the industries of Automotive, Home / Office Appliances, Electronics, Packaging (Caps & Closure), Payment System and Oil & Gas. 

In the past 10 years, our partner in Malaysia have successfully delivered moulds for Mercedes, VW, AUDI, FORD, Nissan, Jeep, Chrysler, Mini Cooper, BMW, Honda, Volvo, Tesla, Porsche, Lamborghini, etc for the European & North American Automotive market. 

 

We also support both local and overseas Business & Project Management, Product & Mold Design, Assy Line & Automation Design & Manufacture.

 

 

R&D, Product & Mold Design, Plastic Product Development - Plastic Injection 

Mould Fabrication - Plastic Injection & Production - Sub-Assembly (50 – 1,600 Ton Injection Machine Tonnage)

In the last 2 years, we did build some Vertical Injection Mould for Connectors as well as some Tools implemented 3D Metal Printing sub-inserts for better cooling. 

Our Malaysian Partners Customers

Automotive Lighting – Russia, Mexico (Juarez, Toluca), USA (Pulaski), Poland, Spain

Valeo (Only for Climate Control System Division) – Puebla & Germany (Bad Rodach)

SMP Automotive (Germany), Petz Industries (Germany), ADS (Hungary), Dr. Schneider (Kronach, Germany), Knippling (Germany), BHTC (Lippstadt, Germany), Federal Mogul (Mexico / US), Ichikoh (Batam & Malaysia), Loewe Opta (Germany), Quaser (Italy), and of course few Plastic Injection Companies in Malaysia and many others globally.

 ​ 

Contact us for further details on automotive mold manufacturing.

TYPE OF MOULDS MANUFACTURED

• 2 PLATES MOULD
• 3 PLATES MOULD
• DOUBLE INJECTION MOULD (2K) –
SELECTED DESIGN
• VERTICAL & HORIZONTAL INJECTION
• INSERT MOLDING
• OVERMOULD
• HIGH GLOSS POLISHING / CHROME PARTS
• REFLECTORS / LENS PARTS (R>0.3)
• MOTORIZED INJECTION
• TPE / TPU / PU MOULD
MOULD WITH :
• MECHANICAL SLIDES ACTION
• HYDRAULIC SLIDES
• LIFTER ACTION ON SLIDER
• LIFTER ACTION (UP-WAY SLIDE)
• STRIPPER EJECTION
• DOUBLE EJECTION
• RETRACT CORE / CAVITY
• HOT RUNNER – OPEN / VALVE / SEQUENTIAL
(HRS, SYNVENTIVE, MOLD MASTER, YUDO, INCOE, PSG)
• HEATED MOLD
• BACK INJECTION MOULD
• INTERCHANGEABLE CORE / CAVITY
automotive plastic part tool, mold and moulds
Download our "Machine list and Sample Mold Built"

The Prominent Plastic Injections Mould Fabrication Company in Malaysia

 

Sanichi Group Introduction

 

 

Sanichi Precision Mould Sdn Bhd

 

Sanichi Technology Berhad (661826-K) having subsidiary of Sanichi Precision Mould Sdn Bhd, Asia Pinnacle Sdn Bhd and Sanichi Mould (Thai) Co. Ltd are the prominent manufacturer of precision plastic injection mould. Our expertise and experience spans over the years have enable us to be one of the leaders in the industry. Our culture, concept and perception are driven by the ever-changing needs of our customers as well as the dynamic market environment.

We have since then we have ventured into various other manufacturing service from plastic mold & manufacturing to metal manufacturing, PCB/PCBA, Electronic Assembly & etc within our partnering companies namely PNEPCB, BSL, dMac Technology, Protev and Keiteq.

 

Our Mission

Become the best partner of choices to our customers and suppliers

Forging a partnership that will offer the broad range of innovation and value added services to our customers.

 

Corporate Mission

Our mission is to become the best partner of choices to our customers and suppliers. To achieve this, we will continue to invest in the state of the art technology and advance facilities for maintaining our competitive advantage.

 

Our Vision

Meet and exceed our customers expectations

 

Our Achievements

DMS & UKAS

Certified ISO 9001:2000 Mould Fabrication Company

SMI ICT Adoption Award

Top Enterprise 50 Award

Summit Award

 

Competitive Advantage

New Product

Continuous R&D to improve and build new advance moulds.

Strong focus on Research and Development.

Technical collaboration with customer’s, R&D Team & know how.

Technology enhancement with customer’s stringent requirement.

New Markets

Increase and expand market share in Malaysia, Thailand, Vietnam, Indonesia, Singapore, Europe, U.S, Japan, and Middle East.

Introduce our capability and capacity to the untapped industrial sector and market segment.

Value Chain

Provide one-stop-station to customer.

Be involved from planning and design of new product development to D.F.M.

Further strengthen client relationship.

Value added solution to customer to satisfaction.

 

Geographic Expansion

Geographic Expansion where our quality sophisticated moulds are exported to these developed and developing countries.

In the past 10 years, we have successfully delivered for the European, North American, Russia and other Asian Automotive market.

 

Capabilities and Recent Achievement

We are a one stop manufacturing centre from R&D, Product Design & Development, Mechanical & Electronic Assembly, Plastic Injection & Stamping Mold Fabrication, Mold Trial Out & Plastic Injection, Progressive Stamping, Metal Stamping, Punching, Bending, Forging, Roll Forming, Welding, etc.

We also support both local and overseas Business & Project Management, Product & Mold Design, Assy Line & Automation Design & Manufacture, R&D, Product & Mold Design, Plastic Product Development - Plastic Injection

Mould Fabrication - Plastic Injection & Production - Sub-Assembly

(50 – 1,600 Ton Injection Machine Tonnage)

Together we provided our services to more than 100 customers both in Malaysia and worldwide in the industries of Automotive, Home / Office Appliances, Electronics, Packaging (Caps & Closure), Payment System and Oil & Gas.

In the past 10 years, we have successfully delivered moulds for Mercedes, VW, AUDI, FORD, Nissan, Jeep, Chrysler, Mini Cooper, BMW, Honda, Volvo, Tesla, Porsche, Lamborghini, etc for the European & North American Automotive market.

We have also actively provided our services to Home / Office Electronics Industries for more than 20 years already and some of them are international brands such as Sharp, Dyson, Panasonic, Electrolux, Seiko, Hitachi, Daikin, Toshiba, Grohe and many more.

In the last 2 years, we did build some Vertical Injection Mould for Connectors as well as some Tools implemented 3D Metal Printing sub-inserts for better cooling. (Both we cannot show photo due to NDA)

Customers

Automotive Lighting – Russia, Mexico (Juarez, Toluca), USA (Pulaski), Poland, Spain

Valeo (Only for Climate Control System Division) – Puebla & Germany (Bad Rodach)

SMP Automotive (Germany), Petz Industries (Germany), ADS (Hungary), Dr. Schneider (Kronach, Germany), Knippling (Germany), BHTC (Lippstadt, Germany), Federal Mogul (Mexico / US), Ichikoh (Batam & Malaysia), Loewe Opta (Germany), Quaser (Italy), and of course few Plastic Injection Companies in Malaysia and many others globally.

 

The Proprietary APIM Products

We are capable in manufactures in various of APIM Products.

Here is some Major Industries that require our expertise and specialisation ranges.

 

– Audio / Video / Visual – Domestic Appliance – Automobile – Industrial Electrical – Computer Peripheral – Telecommunication

Advanced Plastic Injection Mould (APIM)

For advanced customized parts

High level of precision

Innovative features

The only major APIM manufacturer in Malaysia

 

Conventional Plastic Injection Mould (CPIM)

Traditional concepts & technology

Traditional concepts & technology

Commonly used in conventional plastic parts

 

Machineries & Equipments

We have been consistently upgrading our equipments and machineries in order to keep abreast with the modern advance technolory to maintain our competitive advantage.

 

Committed and delegated designers, programmers, engineers and tool makers with an average experience of 10 years.

Capability of producing mould weight up to 35 ton and 3500 ton palstic injection machine.

Every mould that crafted by us are quality masterpiece. Our human resource expertise and machine technology, enable us to craft mould with quality assured.

 

BERYLLIUM COPPER / MOLDMAX / AMCOLOY

ELECTRODE FORMING

NICKEL FORMING

MOLD MASTER HOT RUNNER

YUDO HOT RUNNER

DME COMPONENTS

HASCO COMPONENTS

STRACK COMPONENTS

 

Large Scale Machineries

 

LARGE SCALE MACHINERIES FOR MOULDS THAT WEIGHTS UP TO 35 TONS

– Double Column CNC Milling Machine X:3000 Y:2600 Z:1850

– CNC EDM Machine (Double Head) X:4100 Y:1700 Z:800

– Spotting Press Machine (Mould Fitting Machine) 50Tons X:3000 Y:2000 H:2500

– Hydraulic Mould Reversing Machine 180° ~ 50Tons

– CNC Gun Drilling Machine X:3000 Y:1500 Z:2000

– Surface Grinders X:1500 Y:700

 

Automotive Parts

We are capable in delivering Automative Parts for Vehicles. With our Mechinaries & Advanced Software, we create quality product efficiently.

Panel Door Trim

Door Pocket

Arm Rest

Splash Shield

Fan Blade

Belt Cover

Pillar Trim

Compartment Cover

Under Seat Tray

Air Filter Cover

Bumper

Under Cover Shield

Instrumental Panel

Console

 

Product Range

We deliver a wide range of solution in Precision Plastic Injection Mould. With our advance facilities, we can maintain our competitive advantages.

– Because Customer are Unique; We must flexible.

Cosmetic Parts

DVD Player

Hi-Fi System

LCD & Plasma TV

Printer

Refrigerator

Vacuum Cleaner

Washing Machine

Air-Conditional

Hand Phone & Keypad

Fax Machine

Power Tools

Medical Equipment

Others E&E products

Mechanical Parts

Mechanical Base / Frame

Pulley Motor

Disc Table / Base

Clamper / Catcher / Holder

Gear / Flywhell / Bearing

Hook / Level / Arm

Worm Gear / Wheel / Helical Gear

Feed Roller

IC Tray

Insert Moulding

 

Research & Development Software

Our production are expertly designed and fabricated with the aid of sophisticated software and advanced equipment to enhance cost effectiveness, efficiency and quality.

 

UNIGRAPHIC (U.G.) C.A.D VERSION N.X.5

UNIGRAPHIC (U.G.) C.A.M VERSION N.X.5

MOLDFLOW PLASTIC ADVISER / MOLD ADVISER 7.3

2-D : DWG, DXF

3-D : UG PRT, STEP, PARASOLID, IGES, PRO

 

Material

Be assured with our quality, steel materials that we apply for the fabrication with high quality in precision plastic injection mould.

 

ASSAB 8407 HRC

ASSAB 718 HIGH HARD

ASSAB STAVAX HRC

DAIDO S-STAR HRC

DAIDO SKD 61 HRC

NAK 80

We source materials, components and requirements use for wider range of specification.

BERYLLIUM COPPER / MOLDMAX / AMCOLOY

ELECTRODE FORMING

NICKEL FORMING

MOLD MASTER HOT RUNNER

YUDO HOT RUNNER

DME COMPONENTS

HASCO COMPONENTS

STRACK COMPONENTS

 

Quality Assurance Equipments

Total quality satisfaction is our commitment to our customers. Our company has invested considerable extensive capital on the innovative advanced equipments to ensure the degree of accuracy and consistency. Hence bringing the deviation to the minimum.

Latest technology assist on checking and measuring on controlling our quality to meet stringent customers’ requirements.

Sophisticated equipment that command every micron of measurement to precise inspection and information required in Precision Engineering.

– 3D CNC CMM – Smart Scope

– 3D CNC CMM plus Scope (size: 2000x900x800)

– Profile Projector

– Osaka Seimitsu Gear Tester (JIGMA 1 / AGMA 11)

– Digital Height Gauge

– Digital Caliper

– Pin Gauge, Thread Gauge

– Digital Micro-Meter

 

Parallel to this, we are committed and determined to expand the spectrum of our service to meet the continuously evolving needs of our customers. We must adapt to the environment and be customer & market focus. These begin from enquiry, design development, discussion to evaluation that we hoped to integrate with our valued customers to be part of their Supply Chain Management.

 

We believe that our competitive pricing strategy, machine/ human capacity & capabilities, quality and engineering services with reliable product delivery would be able to achieve your company’s project goals and expectations, as you can refer to our proven clientele profiles. Our latest group involves wide range of companies with various design and manufacturing capabilities.

 

Contact us for further details and RFQ.

 

PLASTIC MOLDING & BLOW MOLD, R&D, PROTOTYPE MOLD (SOFT TOOL, ALUMINIUM MOLD, SILICON MOLD& PLASTIC MOLD), DIE-CASTING, METAL STAMPING, MOLD DESIGN, MOLD BASE, MOLD FABRICATION AND MOLD TESTING

ELECTROFORMING/NICKEL INSERT, ผลิตแม่พิมพ์พลาสติก ฉีดพลาสติก

プラスチック金型設計モルドベース型作成整形try電鋳入れ子

NEW! METAL 3D PRINTING SERVICE

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TYPE OF MOULDS MANUFACTURED

• 2 PLATES MOULD
• 3 PLATES MOULD
• DOUBLE INJECTION MOULD (2K) –
SELECTED DESIGN
• VERTICAL & HORIZONTAL INJECTION
• INSERT MOLDING
• OVERMOULD
• HIGH GLOSS POLISHING / CHROME PARTS
• REFLECTORS / LENS PARTS (R>0.3)
• MOTORIZED INJECTION
• TPE / TPU / PU MOULD

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